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1994 4Runner V6 3.0 aka The Beast..

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  • #16
    Chassis and Engine work had gone as far as it could without needing to rely on the reunion to the Body.. Had better get the Body sorted then..!

    This was quite a bit of Work ahead..

    Wirewheeling the Underbody back, it was coated in Red Oxide to protect..



    ..but it was clear that the Inner & Outer Arches, Sills and Dog Legs were FUBAR and needed replacing..




    ..so replacement Sections were required.. One Phonecall to a Breaker later..



    Cutting away at the Beast Outer Arches to also remove the Inner Arch panels and Lower Rear Quarters..













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    • #17
      Wanna see a Nearside Sill rebuild..? Thought so..






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      • #18
        And an Offside Lower Rear Quarter Rebuild..? Oh yeah..












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        • #19
          Outer Arches & Dog Legs done too..




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          • #20
            A few Patches to repair some Holes in the Front Inner Arches, nothing that required substantial Surgery..






            ..also..



            Whole Underbody then Seam Sealed and Red Oxide treated, ready for Paint..



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            • #21
              So, Underbody Paint.. What to do..? I wanted to keep it Factory, but needed to make sure it was a Tough Finish that would withstand Years of Roadgoing - enter Tintable Raptor, with the specification TOY045 Glacier White colour.. Perfecto..

              Oversprayed the Wheel Arches & Sills to protect them until the Full Respray happens..



              Some Stills from the Video..









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              • #22
                Looking good, loads of work you put on it!!! Make me a bit jealous, as I nearly do everything on the driveway
                the wolf is always bigger when you are scared!!

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                • #23
                  Originally posted by budweiser View Post
                  Looking good, loads of work you put on it!!
                  Thanks I'm certainly not doing it to make any Money..!

                  Final few Jobs to be done now; Exhaust, Fluids, Electrics and then the MOT.. Hoping to collect in the next few weeks..

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                  • #24
                    Heatshield refresh on the Underbody..



                    ..then, something Magic happened..



                    The Reunion of Body & Chassis..!

                    Looking pretty Factory Fresh under here..





                    Interior coming back together too.. New Carpet is part of the plan for early next year, going to order by Ray Buck in the US >> https://raybuck.com/product/1990-199...lete-flooring/

                    Have some samples incoming just to finalise the correct colour..



                    Old Doors were totally Shot, delaminated, rusty and most of the ancillaries were past it too.. Sourced a set of Rust Free Doors from a Breakers, so they are going on now; obviously will get Paint when the 4Runner gopes in for a Full Respray early next year..



                    Final few Jobs under the Bonnet underway too..

                    Last edited by kingroon; 13 November 2023, 12:36.

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                    • #25
                      Original Bumpers have seen Better Days, in fact they are well past it, but I have a new Front Bumper assembly going on. For now, the old ones will have to be bolted on..

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                      • #26
                        Rear Bumper has a Ding, and given that I cannot find one anywhere in better shape, think I'll have to salvage the one I have..

                        Here are a coupla Photos from earlier in the Resto..



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                        • #27
                          Happy Update for a Dreary Tuesday Morning..

                          Exhaust finished, and with the Beast up on the Ramps, it looks Factory Fresh underneath.. Awesome..

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                          • #28
                            Tricky bit of routing..



                            ..and Factory Spec Cat in place for MOT Emissions..

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                            • #29
                              Electrics hooked up, she was ready for the First Turn of the Key in Eight Months.. Fingers crossed..? Nah, never had a doubt..

                              https://www.youtube.com/shorts/zCLenw7nAN8

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                              • #30
                                Quite Throaty out back..!

                                https://www.youtube.com/shorts/VR6iLaXJrqU

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