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  • Intercooler

    How about this for an idea....

    Intercoolers are there to cool down the air from the turbo to the engine. Normally they situated (On a SURF) on top of the engine with a scoop. The scoop will only work at speed, so not much air flows through, so not really helping in the cooling.

    How about forced air cooling, depending on the temperature difference?

    I have written code that can make a fan (Kenilow) spin faster dependant on temperature (was meant for a radiator fan but could be used for any fan).

    This could be somehow fitted so the intercooler is able to work better.



    Any thoughts?


    Regards,

    Julian.
    YAY got me a SURF...at last!

  • #2
    just where to put the fan!
    I NEEED MUD.....and Welsh spring water!!!

    Comment


    • #3
      On top?


      this is the fan from an escort rs2000, hooked it up via a thermo switch with a 40deg setting, also an alloy plate between the cooler and engine to help with heat rise, the fan runs pretty fast,

      MANAGE ATTACHMENTS STILL AINT WORKING!!
      Last edited by POPEYE; 12 July 2010, 17:43.
      Too young to die and too old to give a toss

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      • #4
        Popeye do you get much turbo lag with that pipework? What's the bore? Looks about 2"?
        Oh Nana, what's my name?

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        • #5
          propain
          snorkel
          am not die lex sick its you that cant read mate

          Comment


          • #6
            Originally posted by dieselboy View Post
            Popeye do you get much turbo lag with that pipework? What's the bore? Looks about 2"?
            When i come out of a bend at 90 and shift to top gear i do get a slight lag but she soon lifts her front up and hits the 110-120 mph mark
            Too young to die and too old to give a toss

            Comment


            • #7
              Originally posted by POPEYE View Post
              When i come out of a bend at 90 and shift to top gear i do get a slight lag but she soon lifts her front up and hits the 110-120 mph mark
              I used to have the same problem ian...had To buy a 3.0 to slow myself down.
              Non intercooled nothing.

              Comment


              • #8
                Originally posted by POPEYE View Post
                On top?


                this is the fan from an escort rs2000, hooked it up via a thermo switch with a 40deg setting, also an alloy plate between the cooler and engine to help with heat rise, the fan runs pretty fast,

                MANAGE ATTACHMENTS STILL AINT WORKING!!
                that's the idea I had, just with adjustable fan speed depending on temperature differance.
                YAY got me a SURF...at last!

                Comment


                • #9
                  Could you make the fan run faster than it's normal speed? (apart from giveing it 24v
                  Too young to die and too old to give a toss

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                  • #10
                    Originally posted by POPEYE View Post
                    Could you make the fan run faster than it's normal speed? (apart from giveing it 24v
                    I had the idea to run the fan slower, only run at full speed when temperature difference is zero (hopefully not very often).

                    so I'd have it as...

                    Large temperature difference .... Fan off

                    some temperature difference .... Fan at third of full speed

                    little temperature difference .... Fan at two thirds of full speed

                    no temperature difference .... Fan on Full speed

                    I wrote some code on a PIC chip to modulate a water radiator electric fan, so I could modify it for an intercooler fan.
                    YAY got me a SURF...at last!

                    Comment


                    • #11
                      Just run full tilt when on boost. Or fit a front mount.
                      Cutting steps in the roof of the world

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                      • #12
                        Originally posted by Apache View Post
                        Just run full tilt when on boost. Or fit a front mount.
                        That would make more sense to me too but how about just running it whenever the ignition is on? How much of a current drain would it be? Not much at a guess... 10-15 amps?

                        Comment


                        • #13
                          Just stick one or two of these on the bonnet..

                          http://www.autoelectricsuk.co.uk/fle...g5etv01ra2f2t1

                          Why would you need your intercooler to be getting really cold when you're not moving anyway?

                          Comment


                          • #14
                            A water mist spray would work just as well, a couple of windscreen washer jets situated at the mouth of the scoop, and an extra washer fluid tank mounted behind some mesh in the bashplate to keep it cool.

                            Comment


                            • #15
                              Originally posted by BUSHWHACKER View Post
                              A water mist spray would work just as well, a couple of windscreen washer jets situated at the mouth of the scoop, and an extra washer fluid tank mounted behind some mesh in the bashplate to keep it cool.
                              Or a swamp cooler on the bonnet

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